PowerBI – Smart Manufacturing Dashboard for Loss & Waste Control
Developed an interactive PowerBI dashboard that enabled a large-scale manufacturing unit to track, analyze, and minimize material loss, theft, and damage across every stage of production. By integrating real-time shop floor data with analytics, the solution empowered factory managers to take proactive decisions, reduce inefficiencies, and ensure cost savings.
Key Features & Capabilities
- Real-Time Data Visualization – Live dashboards showing material movement, wastage, and shrinkage across production lines.
- Loss & Waste Tracking – Identifies hotspots of material loss, theft, or damage with drill-down capabilities.
- Automated Alerts & Notifications – Triggers instant alerts when deviations cross predefined thresholds.
- Customizable KPIs & Metrics – Tracks waste percentage, cost impact, and efficiency ratios for each department.
- Integration with ERP & IoT Sensors – Pulls data seamlessly from ERP systems and factory IoT devices.
- User-Friendly Dashboards – Intuitive visualizations for operators, supervisors, and management to act quickly.
Additional Highlights (Expanded Points)
- Root Cause Analysis Tools – Helps teams analyze recurring loss patterns and take corrective actions.
- Predictive Analytics – Uses historical trends to forecast future waste levels and potential risk areas.
- Role-Based Access Control – Provides tailored dashboards for managers, production staff, and auditors.
- Continuous Improvement Enablement – Supports lean manufacturing initiatives by tracking improvements over time.